Grey Cast Iron Parts

Your Professional Grey Cast Iron Parts Vs. CNC Machining Service Supplier

 

The company has long carried out R&D cooperation and technical exchanges on mechanical processing-related topics with major colleges and universities, providing a strong technical capacity reserve and human resources guarantee for the development of the company.It provides one-stop technical services such as welding, precision machining, and surface spraying for medium and large parts, high-precision parts, and functional structural components of medium and high-end equipment.The supporting testing equipment includes three-coordinate, altimeter, hardness tester, coating thickness gauge, etc.

Why Choose Us

Professional Talent

The company attaches great importance to the improvement of technical capabilities and the introduction and training of talents. At present, there are more than 500 employees, and more than 90% of them have college degrees or above.

 

 

Production Capacity

We are committed to precision machining,with experienced process planning and mastery of programming and manufacturing standards for precision components. We can provide customers with comprehensive technical support services and solutions. We have a stable long-term cooperative relationship with suppliers.

Our Service

Demark adheres to the business philosophy of quality, innovation and service, strict manufacturing process, reliable performance quality, and mature manufacturing process technology.

My Factory

Demark (Zhejiang) Precision Technology Co., Ltd. is a high-tech enterprise that provides customers with professional high-precision machining services.

 

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Benefits of Grey Cast Iron Parts

 

Gray Iron Castings Microstructure
Gray iron derives its properties from flake graphite in its microstructure. Its unique attributes include excellent machinability. When the composition of the molten iron and its cooling rate are suitable, the carbon in the iron separates during solidification and forms interconnected graphite flakes.

 

Tensile and Yield Strength
Gray iron does not have a measurable yield strength, the range for tensile strength is 20,000 psi – 60,000 psi.

 

Damping Capacity
The relative ability of a material to absorb vibration is evaluated as its damping capacity. The quelling of vibration by converting the mechanical energy into heat can be important in structures and devices with moving parts.

Process of Grey Cast Iron Parts
 

Tooling and Patterns
We can help you turn your casting needs into reality by starting with your print and creating the tooling you will need to cast the finished part, or by utilizing existing tooling.

 

Green Sand Molding
Molds are produced using 14”x19” and 20”x24” automatic, green sand molding machines.

 

Sand Cores
Cores are used in the casting process to make the interior shape and design of the casting. Shell cores are made on-site in our core department.

 

Finishing Services
Castings are shot-blasted to remove left-over sand from the molding process then sent to our grinding department where parting lines and excess iron are removed.

Gray Iron Casting Box

 

 
Application of Grey Cast Iron Parts
 
01/

Cinder Blocks

Gray cast iron’s most common use is as an additive for cinder block manufacturing.

02/

Manhole Covers

Another everyday use for gray cast iron is manhole covers on city streets, for which gray iron is typically the primary material.

03/

Cylinder Blocks for Internal Combustion Engines

The majority of internal combustion vehicles produced for well over a century have used engines built from gray cast iron cylinder blocks.

04/

Industrial Machinery Parts

From housing materials and hydraulic parts to machine bases and various components, gray cast iron is commonly used for a wide range of machinery in industrial manufacturing applications.

Heat Treatment for Grey Cast Iron Parts
 
 

Stress Relieving

Stress-relieving is a heat treatment technique that subjects the cast iron to a constant temperature below its critical temperature before exposing it to controlled cooling. As the temperature gets higher, the mechanical properties of the cast iron typically change.

 
 
 

Annealing

Another heat treatment technique that can be applied to cast iron is annealing. It is a heat treatment technique that changes the microstructure of the cast iron, therefore changing its mechanical characteristics.

 
 
 

Quenching and tempering

Both quenching and tempering are typically applied to cast irons to improve their hardness. But to yield great results, various parameters should be selected and controlled. Selecting and controlling the parameters, such as the temperature, can then prevent the cast irons from distorting, warping, burning, or quench cracking.

 

Steps To Custom Grey Cast Iron Parts

 

 

Making wooden, resin, plastic, aluminum or iron patterns according to the samples, or drawings, and requirements of customers.

 

After get the patterns, making rough iron castings by sand casting, or other casting processes.

 

After sand blasting, and cleaning, proceed the machining works if it is necessary,

 

Finally, painting, or do the special coating and packing according to the requirements.

 

Company Certificate

 

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FAQ

Q: What are the mechanical properties of grey cast iron parts?

A: Grey cast iron has high compressive strength, which can range from about 600 - 1500 MPa depending on the grade. However, its tensile strength is relatively low, usually in the range of 100 - 300 MPa. It also has good damping capacity.

Q: How are grey cast iron parts manufactured?

A: The manufacturing process typically involves melting iron in a furnace, adding the appropriate alloying elements, and then pouring the molten metal into a pre - made mold. The mold can be made of sand, metal, or other suitable materials.

Q: What are the common applications of grey cast iron parts?

A: Grey cast iron parts are used in engine blocks, gearboxes, pipe fittings, manhole covers, and machine tool bases. In engine blocks, its good heat dissipation and vibration damping properties are beneficial.

Q: How can the quality of grey cast iron parts be ensured during manufacturing?

A: Quality can be ensured by proper control of the chemical composition, melting temperature, pouring rate, and mold quality. Regular inspection of the raw materials and finished parts, such as through hardness testing and microstructure analysis, is also important.

Q: What is the effect of carbon content on grey cast iron parts?

A: Higher carbon content generally leads to more graphite formation. This can affect the mechanical properties. Too much carbon may reduce the tensile strength but increase the machinability of the grey cast iron part.

Q: How does silicon influence grey cast iron?

A: Silicon promotes the formation of graphite in grey cast iron. It also helps in reducing the chilling tendency during solidification, which results in a more uniform microstructure.

Q: What are the challenges in machining grey cast iron parts?

A: Grey cast iron can be abrasive due to the presence of graphite flakes, which can cause rapid tool wear. Also, its relatively low tensile strength may lead to chipping or cracking during machining if not properly handled.

Q: How can the machinability of grey cast iron parts be improved?

A: Using appropriate cutting tools with high - Speed steel or carbide inserts, optimizing cutting parameters such as cutting speed, feed rate, and depth of cut, and proper lubrication can improve machinability.

Q: How do you make cast iron gray?

A: It is made by adding silicon to molten iron to form an alloy. Grey cast iron is known for its high strength and elasticity, making it well-suited for many engineering applications.

Q: Can grey cast iron be hardened?

A: Due to the fact that grey iron has a carbon content greater than 2% they can be quench hardened, however, optimal hardening is achieved when a combined carbon content in the range 0.5 to 0.7% is present.

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