Non-ferrous Metal Parts Machining

Your Professional Non-Ferrous Metal Parts Machining Supplier

 

The company has long carried out R&D cooperation and technical exchanges on mechanical processing-related topics with major colleges and universities, providing a strong technical capacity reserve and human resources guarantee for the development of the company.It provides one-stop technical services such as welding, precision machining, and surface spraying for medium and large parts, high-precision parts, and functional structural components of medium and high-end equipment.The supporting testing equipment includes three-coordinate, altimeter, hardness tester, coating thickness gauge, etc.

Why Choose Us

Professional Talent

The company attaches great importance to the improvement of technical capabilities and the introduction and training of talents. At present, there are more than 500 employees, and more than 90% of them have college degrees or above.

 

 

Production Capacity

We are committed to precision machining,with experienced process planning and mastery of programming and manufacturing standards for precision components. We can provide customers with comprehensive technical support services and solutions. We have a stable long-term cooperative relationship with suppliers.

Our Service

Demark adheres to the business philosophy of quality, innovation and service, strict manufacturing process, reliable performance quality, and mature manufacturing process technology.

My Factory

Demark (Zhejiang) Precision Technology Co., Ltd. is a high-tech enterprise that provides customers with professional high-precision machining services.

 

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Types of Non-Ferrous Metal Parts CNC Machining Service
 

The Non-Ferrous Metal Parts produced by our company mainly include the following types:

Support Plate

The support plate is designed to support and fix mechanical equipment to ensure the stability and safety of the equipment. Made of high-strength materials, it has excellent load-bearing capacity and durability.

Adapter Base Plate

The adapter base plate is designed to fix and support the adapter, ensuring the adapter's stability and performance. Made of high-strength material, it has excellent load-bearing capacity and durability.

Crystal Puller

The crystal puller, also known as the crystal pulling frame, is a key device that supports and assists in the crystal growth process. It is primarily used for growing single crystals using the Czochralski method.

 

Characteristics and options of crystal pulling machine

 

Effective dimensions

Crystal size up to 6”

Features

Graphite heater or induction
Equipped with quartz (or sapphire) window view ports
Chamber capabilities for primary and secondary vacuum
Various crystal size up to 60kg in the automatic mode
Various chamber topologies (vertical axis, front door opening)
Operating security loop system
Fully computerized heating process
Water cooled (working temperature in the reactor up to 2600 °C)

Options

Possibility to operate under high pressure
Weighing device up to 60 kg
Added crucible translation ( manual or automatic)
Precise pressure regulation system
Controlled mass flow of diffrent atmosphere gases
ASME Standard

Integration

Possibility of Automation and software controled growth process

 

Specification of Crystal Puller
 

A crystal puller is used to create silicon ingots for use in the semiconductor industry. A large quantity of pure crushed polycrystalline silicon is combined with additional elements and then melted in the puller's large crucible, which is surrounded by an inert gas atmosphere, usually argon gas. Once the mixture is combined, it is cooled, and then a single crystal of silicon is added. This crystal serves as a "seed," which is then drawn or "pulled" up while being rotated. A small amount of the mixture rises with the "seed," pulled upward by surface tension, and cools into a single large rod called an ingot. The length and diameter of the ingot is determined by the pulling speed and the ambient temperature. The ingot is then cut into wafers and polished, creating the base material on which semiconductors are constructed.

Crystal Puller
 

Specifications of Adapter Base Plate

 

Model

15MP

Type

Adapter Base Plate

Dimensional Tolerance

Axis hole concentricity 0.03

Flatness 0.02

Parallelism 0.03

Verticality 0.01

Material

Aluminum alloy/stainless steel/6061-T6

Weight

0.279kg

Processing Time

35H

 

 

Specifications of Support Plate

 

Use Scenarios

Mechanical equipment, electronic equipment

Type

Stage Adapter

Processing Time

40H

Material

High strength steel/aluminum alloy/6061-T6

Weight

10-50kg

Processing Technology

1. Rough machining

2. Vibration aging

3. Semi-finishing

4. Finishing

5. Surface treatment

 

 

Application Of Support Plate

Mechanical Engineering and Construction
A support plate is generally used to describe a structural element intended to support loads and offer stability in this field.

 

Manufacturing and Machining
A support plate may be utilised in these processes to keep tools or workpieces stable while they are being operated on For instance, in applications involving drilling or milling, a support plate can offer a steady surface for the workpiece, guaranteeing accuracy and precision during the machining process.

 

Heat Exchangers and HVAC Systems
A support plate may be a part of an HVAC (Heating, Ventilation, and Air Conditioning) system that is used to accommodate or fasten heat exchanger tubes.

 

Electronics and printed circuit boards (PCBs)
When designing PCBs and electronics, a rigid structure called a support plate may be utilised to mount and support electronic components.

Automotive Sector

Support plates find application in a range of automotive components, including suspension systems, engine mounts, and brake assemblies.

Biomechanics and Medical Devices

A support plate can be a part of an orthopaedic device, prosthetic, or implant in biomechanics and medical device design.

Scientific Research and Instrumentation

In scientific research, support plates are also frequently used, especially when building specialised tools and apparatus.

Function of Support Plate

 

Support plates are flat or perforated plates typically made from materials that can withstand the operational conditions of the equipment.

 

They are strategically placed at specific locations within a column or vessel to provide support to the weight of the internals (packing, trays, etc.) or the material being processed.

 

In columns, support plates can be located above or between packed beds, trays, or other internals to prevent deformation and ensure uniform distribution of the load.

 

Support plates can also serve as distributor plates, aiding in the even distribution of fluids (liquid or gas) across a specific cross-sectional area.

 

Company Certificate

 

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FAQ

Q: What is a crystal puller?

A: Used to create silicon ingots for use in the semiconductor industry, this crystal puller consists of two main parts, the furnace and the puller: The furnace is cylindrical and located at the bottom of the instrument, it sits on a square base that houses the electrical components, and it has a thick outer wall and ...

Q: How does crystal growth work?

A: Crystal growth is achieved by forcing the unattached atoms in the growth medium to attach themselves to the seed. This is theoretically relatively simple to do. All that is required is to cause the growth medium to contain more unattached atoms than the medium can handle at a specific temperature.

Q: What is the pulling method of crystals?

A: The Czochralski process is the most common crystal growing technology. The single crystal is pulled from a melt that is located in a crucible. For silicon, the crucible undergoes resistance heating. Higher melting crystals (sapphire) use inductively heated crucibles with graphite casings.

Q: How does crystal pulling work?

A: When the seed crystal is slowly pulled upward, a cylindrical Silicon monocrystal hanging on the seed crystal starts to form. The pulling rate and temperature are regulated such that a Silicon monocrystal—whose orientation and structure is identical to those of the seed crystal—Can be pulled with a constant diameter.

Q: What is a base plate used for?

A: Base plates are included at the bottom of every rack upright in order to provide a connection point for the anchor bolts between the column and concrete slab when the anchors are drilled into the floor.

Q: What is base plate connection?

A: The Column Base Plate connection is a rectangular steel plate welded to the bottom of a steel column. The steel plate sits on the top of a concrete support without a grout pad between. The plate is bolted to the concrete with headed bolts that are embedded in the concrete.

Q: What is the application of base plate?

A: Structural Support in Construction Projects: They provide stability and support for structural columns and beams in construction projects. ...
Foundation Reinforcement for Machinery and Equipment: They are often used to reinforce the foundation of heavy machinery and equipment.

Q: What is the normal size of base plate?

A: They are in common sizes 150 - 200 - 250 and 300 square and 6mm - 10mm or 12mm thick with 4 standard holes in the corners or without holes. They are all supplied in mill finished mild steel. Please contact your nearest branch if you require custom made plates and we can quote your requirement.

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